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Angled view of black 49mm fork cap wrench with large U-shaped fork, central square recess and two-pronged opposite endClose angled perspective of black fork cap wrench highlighting 49 marking, brand text and square drive holeFlat top view of full-length black fork cap wrench with 49 marking, square recess and two forked ends

49mm Fork Cap Wrench with 3/8-Inch Square Drive and Rod Holder

Dual-function fork cap wrench for KYB front forks, featuring 49mm open head and integrated rod holder for piston cartridge removal.

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Description

49mm Fork Cap Wrench with 3/8-Inch Square Drive and Rod Holder

Brief Overview

This is a purpose-built fork cap wrench engineered specifically for KYB front fork maintenance. The wrench combines two essential functions in a single tool: a large 49mm open fork head for removing fork caps, and a dual-pronged slot-style end that serves as a rod holder when extracting piston inner cartridges. The integrated 3/8-inch square drive accepts standard torque wrenches, enabling precise torque application during reassembly—a critical requirement for suspension service. Whether you're servicing KYB big piston forks or maintaining standard front-end assemblies, this wrench eliminates the need for multiple tools. For shops working with various fork sizes, consider pairing this with fork cap tools for smaller sizes or larger capacity wrenches to build a complete fork service kit.

Key Features

  • 49mm Open Fork Head: Three internal contact faces prevent cam-out and distribute load evenly across the fork cap
  • 3/8-Inch Square Drive: Compatible with standard torque wrenches for controlled, specification-accurate reassembly torque
  • Integrated Rod Holder: Dual-pronged slot end securely grips piston rods during cartridge removal, eliminating secondary tools
  • Single-Piece Construction: Stamped/formed metal body with protective black coating for durability and corrosion resistance
  • Flat, Compact Design: Slim profile fits into tight engine bay spaces and suspension access points

Business Advantages for Resellers

  • Essential Service Tool: Fork cap removal is non-negotiable in any suspension overhaul—shops cannot avoid this need
  • High Margin Accessory: Customers performing their own suspension work will purchase this for single-job use; fleet operators stock multiples
  • KYB-Specific Market: KYB front forks are OEM equipment on countless motorcycles and ATVs; demand is consistent and predictable
  • Complements Larger Orders: Pairs naturally with seal drivers, suspension fluid, and gasket kits—ideal cross-sell on suspension invoices
  • Professional Credibility: Offering KYB-specific tools signals expertise and builds customer confidence in your shop's technical capability

Technical Specifications

Specification Details
Fork Cap Size 49mm
Square Drive 3/8 inch
Secondary Function Rod holder (dual-pronged slot)
Material Single-piece stamped steel
Finish Protective black coating
Primary Application KYB front forks (big piston and standard)
Piston Rod Compatibility Standard KYB piston rod dimensions

Why This Matters

Fork cap torque is critical—under-torqued caps can loosen during operation, over-torqued caps risk stripping the cap or fork body threads. By incorporating a 3/8-inch square drive, this wrench forces the technician to use a torque wrench, eliminating guesswork and liability. The rod-holder end eliminates the improvised shop fixes (PVC pipe, rubber straps, vice grips) that damage expensive cartridges and waste labor time.

Call to Value

Stock this wrench if your shop services motorcycle or ATV suspensions, or if you sell suspension components to DIY enthusiasts. The dual function justifies the investment, and the specific 49mm sizing ensures it's a necessity, not a luxury. Order in bulk for fleet service facilities—you'll place repeat orders within 6 months.