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Blue plastic case open to show silver timing tool arm, timing plate, and several bolts and pins in molded compartments.Angled shot of blue kit case with silver multi-hole spanner arm, timing lock plate and bolts, yellow instruction label on lid.Metal timing arm, timing lock plate stamped 'saTra S-V20LE', two hex bolts and two alignment pins on white background.

Engine Timing Kit for Volvo 2.0L Diesel – Crankshaft & Fuel Pump Locking Tools

Professional timing lock kit for Volvo D4204 diesel engines. Crankshaft and fuel pump synchronization tools for S60, S90, V60, XC60, XC90 models.

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Description

Engine Timing Kit for Volvo 2.0L Diesel – Crankshaft & Fuel Pump Locking Tools

Brief Overview

This purpose-built timing kit secures the crankshaft and high-pressure fuel pump on Volvo 2.0L diesel engines during belt replacement, pump service, or timing adjustments. The kit eliminates guesswork during critical engine work by locking both the crankshaft and fuel pump gear in their proper positions—preventing costly misalignment and engine damage. If your shop services Volvo diesels regularly, this is an essential addition to your toolkit. For shops working with other diesel platforms, consider complementary solutions like timing tools for diesel fuel pump work to expand your service capabilities.

Key Features

  • Crankshaft Locking System: Multi-hole spanner arm with circular end—designed to engage crankshaft key slots precisely and lock the crankshaft in TDC (Top Dead Center) position
  • Fuel Pump Gear Lock Pin: Dedicated alignment pin to hold the high-pressure fuel pump gear stationary during timing belt work
  • Crankshaft Key Locking Plate: Flat machined plate with multiple holes and rectangular locating tabs for secure fastening to engine block
  • Precision Machined Components: All metal pieces are aluminum with through-holes and threaded bushings for reliable repeatability
  • Professional Carrying Case: Hard blue plastic case with molded interior, protective foam cavities, and dual snap latches—keeps all components organized and ready for dispatch

Engine & Vehicle Coverage

Volvo Models:
S60 II (2013–18) • S80 II (2013–16) • S90 II (2016–) • V40 (2014–19) • V60 I (2013–18) • V60 II (2018–) • V70 III (2013–16) • V90 II (2016–) • XC40 (2017–) • XC60 (2013–18) • XC60 II (2017–) • XC70 II (2013–16) • XC90 II (2014–)

Engine Codes:
D4204T4 • D4204T5 • D4204T6 • D4204T7 • D4204T8 • D4204T9 • D4204T11 • D4204T12 • D4204T13 • D4204T14 • D4204T16 • D4204T20 • D4204T23

Business Advantages for Resellers

  • High-Margin Specialty Tool: Diesel timing kits command strong margins—these are not commodity items, and customers have limited alternatives.
  • Repeat Service Revenue: Every timing belt or fuel pump replacement on a Volvo 2.0D creates an opportunity to sell or rent this kit.
  • Essential for Volvo Specialists: Shops with Volvo diesel focus will view this as non-negotiable. Restocking frequency is predictable for fleet-service operations.
  • Complete Solution in One Purchase: Customers buy the full kit once; no need to source individual locking pins or plates from multiple suppliers.
  • Portable & Professional: The carrying case signals quality and professionalism—customers perceive this as a well-designed, shop-grade solution.

Technical Specifications

Component Description Material Application
Crankshaft Lock Arm Flat spanner with multi-hole circular end Aluminum (machined) Engages crankshaft key slots; locks to TDC
Fuel Pump Lock Pin Short alignment pin Aluminum (machined) Holds fuel pump gear stationary during belt work
Locking Plate Flat plate with multiple holes & rectangular tabs Aluminum (machined) Secures crankshaft key to engine block
Fastening Hardware Hex-head bolts and alignment pins Steel Engine block mounting
Carrying Case Hard plastic with molded interior Polypropylene (blue) Tool storage and transport
Case Latches Dual snap mechanisms Plastic Case closure

Why This Kit Matters

Volvo diesel engines demand precision during timing work. Misalignment of the crankshaft or fuel pump gear can result in:

  • Timing belt slippage or premature wear
  • Fuel injection timing errors (rough idle, poor cold start)
  • Potential engine damage requiring rebuild
  • Customer comebacks and warranty costs

This kit eliminates all three risks by holding both critical components in their exact factory positions. The locking plate prevents crankshaft rotation, while the fuel pump pin ensures the injection pump stays synchronized. Your technicians lock both systems, complete the belt work, and unlock with confidence—no guessing, no comebacks.

Call to Value

Stock this kit if you service Volvo diesel vehicles—even occasionally. It's a one-time investment with years of utility. The professional case and precise machining signal quality to customers, and the specialized nature of the tool means strong margins and minimal price competition. Order in bulk to secure your Volvo diesel service capability and offer same-day timing work to your customer base.