Plasma Welding Splitter Nozzle A101

Brief Overview

This precision-machined plasma welding splitter nozzle is engineered for the A101 plasma holder system, delivering consistent gas flow distribution and reliable arc performance in production welding environments. The stepped bore design and locating port ensure repeatable positioning and optimal nozzle geometry. For shops running complete A101 plasma setups, pair this with a matching protective cover nozzle and the A101 electrode holder to maximize consumable protection and operational efficiency.

Key Features

• Stepped Bore Design: Internal ledge creates precise gas flow control and prevents gas bypass
• Compact Profile: 8mm length fits standard A101 plasma gun geometry without modification
• Locating Port: Small circumferential hole ensures correct rotational positioning and gas jet alignment
• Precision Machining: Smooth copper/orange finished surface with tight dimensional tolerances
• Direct A101 Compatibility: Fits all standard A101 plasma holder systems without adapter

Technical Specifications

Parameter	Value
Compatibility	A101 Plasma Holder
Inner Diameter	12.5 mm
Outer Inlet Diameter	16.5 mm
Overall Length	8 mm
Material	Precision-machined metallic construction with protective coating
Surface Finish	Copper/orange, machined smooth

Business Advantages for Resellers

• High Turnover Item: Splitter nozzles are routine consumables in plasma welding shops; stock depth directly drives repeat orders
• OEM Quality, No Brand Lock-in: White-label flexibility allows you to position as your own branded consumable
• Tight Margin Opportunity: Low per-unit cost with consistent demand from automotive repair, fabrication, and industrial welding sectors
• Inventory Efficiency: Compact size allows high-density stocking with minimal warehouse footprint
• Cross-Sell Leverage: Bundle with protective covers and electrode holders to increase transaction value and customer retention

Why This Splitter Nozzle Matters

Worn or misaligned splitter nozzles are a common cause of gas turbulence, arc instability, and poor weld quality in plasma cutting and welding operations. This precision-machined version maintains the tight internal geometry required for smooth laminar gas flow, directly reducing rework and consumable waste on your customers' production lines. The stepped bore design prevents the gas from escaping prematurely, ensuring full thermal energy reaches the workpiece—critical for consistent cut or weld quality on stainless steel and aluminum.

Reseller Recommendation

Stock this nozzle as part of a complete A101 consumables kit. Customers who replace nozzles regularly will appreciate the consistent performance and the simplicity of having all components from one trusted supplier. Position it as the foundational component in a three-part system (nozzle + cover + holder), which maximizes your margin and reduces customer sourcing complexity.

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Ready to order? Contact your account manager for volume pricing and delivery options. Stock depth recommendations available upon request.